General Overview

Straightening is the Key requirement in Components of Auto Industry & General Industry , Components get deformed after being processed and the same has to be Straighten by removing the deformation in work piece with respect to the requested tolerances

Factors causing distortion:
Heat treatment;
Stresses from manufacturing processes;
Material handling.

Precision straightening of the deformed components is necessary for achieving the following advantages: The straightening of component Reduce the costly machining operations such as turning and grinding etc. improve final geometry of the part (more uniform, better component geometry);

The Straightening Press offered by us uses to straightening the Metal Rods , Straightening metal sheets and objects like channels, girders, shafts, etc.

Micro Team has indigenously designed and developed the Straightening Hydraulic Presses on customer request . These machines are having C frame types welded and precisely Machined Stress Relieved Fabricated Structures with extended Beds having a Geometrical Tolerances as per JIS b 6403 : 1973 ‘Test code for performance and accuracy for hydraulic presses’ issued by Japanese Industrial Standard Committee (JIS). In addition, meeting Safety Norms as per CE / OSHA Requirements , and is put to use by both light engineering industries as well as the heavy engineering industries.

Gamut of these semi Automatic and Automatic Straightening Machines is from 20 Tons to 500 Tons . These Automatic Machines have an additional feature of Calculating the deflection in component which work in Closed loop with Hydraulic System and control the movement of the Main Ram of Cylinder .in case the clients opt for manual controls, then we offer them with prefer push button control or the touch screen is provided on Request of Customer ,

We can also Integrate Robots with the Machine fro Pick and Place of the Components . Ancillary Equipment’s such as Tool Lubrication Devices , Conveyors can also be integrated on Customer Request .

Other Features such as Pressure & Flow Control , Ejection Device , Lubrication System , Safety Guards , Foot Switch and Peripheral Equipment’s are Standard Scope of Supply .

We also Provide the Tooling’s along with the Machine .

For any customization required by customer in the standard series of Machines . please collaborate with our Sales – Technical Team Contact No – 0091-9717474831 or Email :- sales@microhydrotechnic.co.in . we will be glad to do Design & Manufacture a Hydraulic Press as Per your Requirements.

Application:

  • Bending
  • Straightening
  • Pressing
  • Coining
  • Riveting
  • Molding

TECHNICAL SPECIFICATIONS

  • Max. diameter of the swaging component: 101.6mm
  • Max. swaging length: 500 mm
  • Max. swaging force: 150 ton
  • Max. power consumption: 40 HP
  • Raw material: Mild Steel/Stainless Steel

Salient Feature

Hydraulic Straightening Presses made available by us are well recognized for their ergonomic designs for as well as fatigue free operations. Coming with better safety standards with additional accessories, these also help in achieving considerable time as compared with traditional heat withdrawal straightening techniques.

Some of the standard features of these machines include:

  • Involves special
  • Press
  • Close control of pressing speed
  • Pressure & special fixtures
  • Supports including height anvils, V-blocks, plain straightening blocks
  • Provided with precision computer designed frame for achieving low stress levels
  • Facility of bed extension tables (any length) for achieving long work pieces
  • Control of movements & pressure with simple time-tested and sensitive lever control
  • Push button employing left hand of equipment during straightening
  • Provided with self contained hydraulics
  • Ensure user friendly operations
  • Ram movements & pressure controlled by simple time-tested, sensitive lever control mechanism
  • Ram can be advanced to work as well as make contact with feather touch
  • Further downward pressure on lever increases pressure on work with proportional release of lever releasing pressures
  • Users can straighten work to close tolerances
  • Operators prefer this control as it provides feel of work done on job
  • Over travel mistakes avoided and damages to work prevented
  • Superior stroke control feature that allows operator to set length of stroke independent of force which is
  • needed to bend the part as well as repeat same stroke length within .001
  • Allow operators to straighten & measure in same fixture, thus reducing cycle time exponentially
  • Hand-load, hand operated traveling carriage for achieving unlimited straightening points that allow part straightening up to 20 feet in length depending on part diameter
  • Precision fabricated stress relieved structures that undergo ultrasonically tested fabrication procedures Quality steel plates used for greater strength & rigidity
  • Machines designed to deliver high reliability in operations
  • High straightening accuracy
  • Speedy production process with user-friendly operator interface
  • Space saving designs
  • Program-supported straightening roller adjustment
  • Centralized lubrication system provided in presses
  • Use of imported hydraulic seals in cylinders for trouble free operations of press
  • Photo curtains for detecting any irregular function
  • Electronic safety locking arrangement for ensuring proper sequencing of operations
YOUR NAME
APPLICATION
MOBILE NO.
EMAIL
THROAT(mm)
THROAT DEPTH(mm)
WORKING HEIGHTS(No.)
BOOLSTER PLATE(mm)
BED SIZE(mm)
TANK CAPACITY(ltr.)
MOTOR H.P       1440rpm 3phase
PRESSURE HOLDING        YesNo
OIL COOLER              ~ SHELL TUBE~ AIR COOLED~ CHILLER
CONTROL                  ~ PLC~ MANUAL~ RELAY~ LOGIC
COIL VOLTAGE         ~ 12VDC~ 24VDC~ 220VDC
SUPPLY                     ~ 440VDC~ 110VDC
LUBRICATION          ~ MANUAL~ MOTORISED
SAFETY                     ~ MANUAL~ HAND CURTAIN
MAIN CYLINDER
MAIN CYLINDER QUANTITY(No.)
MAIN CYLINDER PRESSURE HOLDING            YesNo
MAIN CYLINDER TONNAGE(ton)
MAIN CYLINDER STROKE(mm)
MAIN CYLINDER BORE(mm)
MAIN CYLINDER ROD(mm)
MAIN CYLINDER APPRO. SPEED(mm/sec)
MAIN CYLINDER PRESSING SPEED(mm/sec)
MAIN CYLINDER RETURN SPEED(mm/sec)
EJECTOR CYLINDER
EJECTOR CYLINDER QUANTITY(No.)
EJECTOR CYLINDER PRESSURE HOLDING           YesNo
EJECTOR CYLINDER TONNAGE(ton)
EJECTOR CYLINDER STROKE(mm)
EJECTOR CYLINDER BORE(mm)
EJECTOR CYLINDER ROD(mm)
EJECTOR CYLINDER APPRO. SPEED(mm/sec)
EJECTOR CYLINDER PRESSING SPEED(mm/sec)
EJECTOR CYLINDER RETURN SPEED(mm/sec)
Brief Description : -

Please fill this form for enquiry

Overview

General Overview

Straightening is the Key requirement in Components of Auto Industry & General Industry , Components get deformed after being processed and the same has to be Straighten by removing the deformation in work piece with respect to the requested tolerances

Factors causing distortion:
Heat treatment;
Stresses from manufacturing processes;
Material handling.

Precision straightening of the deformed components is necessary for achieving the following advantages: The straightening of component Reduce the costly machining operations such as turning and grinding etc. improve final geometry of the part (more uniform, better component geometry);

The Straightening Press offered by us uses to straightening the Metal Rods , Straightening metal sheets and objects like channels, girders, shafts, etc.

Micro Team has indigenously designed and developed the Straightening Hydraulic Presses on customer request . These machines are having C frame types welded and precisely Machined Stress Relieved Fabricated Structures with extended Beds having a Geometrical Tolerances as per JIS b 6403 : 1973 ‘Test code for performance and accuracy for hydraulic presses’ issued by Japanese Industrial Standard Committee (JIS). In addition, meeting Safety Norms as per CE / OSHA Requirements , and is put to use by both light engineering industries as well as the heavy engineering industries.

Gamut of these semi Automatic and Automatic Straightening Machines is from 20 Tons to 500 Tons . These Automatic Machines have an additional feature of Calculating the deflection in component which work in Closed loop with Hydraulic System and control the movement of the Main Ram of Cylinder .in case the clients opt for manual controls, then we offer them with prefer push button control or the touch screen is provided on Request of Customer ,

We can also Integrate Robots with the Machine fro Pick and Place of the Components . Ancillary Equipment’s such as Tool Lubrication Devices , Conveyors can also be integrated on Customer Request .

Other Features such as Pressure & Flow Control , Ejection Device , Lubrication System , Safety Guards , Foot Switch and Peripheral Equipment’s are Standard Scope of Supply .

We also Provide the Tooling’s along with the Machine .

For any customization required by customer in the standard series of Machines . please collaborate with our Sales – Technical Team Contact No – 0091-9717474831 or Email :- sales@microhydrotechnic.co.in . we will be glad to do Design & Manufacture a Hydraulic Press as Per your Requirements.

Images
Videos
Applications

Application:

  • Bending
  • Straightening
  • Pressing
  • Coining
  • Riveting
  • Molding
Tech Specs

TECHNICAL SPECIFICATIONS

  • Max. diameter of the swaging component: 101.6mm
  • Max. swaging length: 500 mm
  • Max. swaging force: 150 ton
  • Max. power consumption: 40 HP
  • Raw material: Mild Steel/Stainless Steel
Salient Feature

Salient Feature

Hydraulic Straightening Presses made available by us are well recognized for their ergonomic designs for as well as fatigue free operations. Coming with better safety standards with additional accessories, these also help in achieving considerable time as compared with traditional heat withdrawal straightening techniques.

Some of the standard features of these machines include:

  • Involves special
  • Press
  • Close control of pressing speed
  • Pressure & special fixtures
  • Supports including height anvils, V-blocks, plain straightening blocks
  • Provided with precision computer designed frame for achieving low stress levels
  • Facility of bed extension tables (any length) for achieving long work pieces
  • Control of movements & pressure with simple time-tested and sensitive lever control
  • Push button employing left hand of equipment during straightening
  • Provided with self contained hydraulics
  • Ensure user friendly operations
  • Ram movements & pressure controlled by simple time-tested, sensitive lever control mechanism
  • Ram can be advanced to work as well as make contact with feather touch
  • Further downward pressure on lever increases pressure on work with proportional release of lever releasing pressures
  • Users can straighten work to close tolerances
  • Operators prefer this control as it provides feel of work done on job
  • Over travel mistakes avoided and damages to work prevented
  • Superior stroke control feature that allows operator to set length of stroke independent of force which is
  • needed to bend the part as well as repeat same stroke length within .001
  • Allow operators to straighten & measure in same fixture, thus reducing cycle time exponentially
  • Hand-load, hand operated traveling carriage for achieving unlimited straightening points that allow part straightening up to 20 feet in length depending on part diameter
  • Precision fabricated stress relieved structures that undergo ultrasonically tested fabrication procedures Quality steel plates used for greater strength & rigidity
  • Machines designed to deliver high reliability in operations
  • High straightening accuracy
  • Speedy production process with user-friendly operator interface
  • Space saving designs
  • Program-supported straightening roller adjustment
  • Centralized lubrication system provided in presses
  • Use of imported hydraulic seals in cylinders for trouble free operations of press
  • Photo curtains for detecting any irregular function
  • Electronic safety locking arrangement for ensuring proper sequencing of operations
Specification Form
YOUR NAME
APPLICATION
MOBILE NO.
EMAIL
THROAT(mm)
THROAT DEPTH(mm)
WORKING HEIGHTS(No.)
BOOLSTER PLATE(mm)
BED SIZE(mm)
TANK CAPACITY(ltr.)
MOTOR H.P       1440rpm 3phase
PRESSURE HOLDING        YesNo
OIL COOLER              ~ SHELL TUBE~ AIR COOLED~ CHILLER
CONTROL                  ~ PLC~ MANUAL~ RELAY~ LOGIC
COIL VOLTAGE         ~ 12VDC~ 24VDC~ 220VDC
SUPPLY                     ~ 440VDC~ 110VDC
LUBRICATION          ~ MANUAL~ MOTORISED
SAFETY                     ~ MANUAL~ HAND CURTAIN
MAIN CYLINDER
MAIN CYLINDER QUANTITY(No.)
MAIN CYLINDER PRESSURE HOLDING            YesNo
MAIN CYLINDER TONNAGE(ton)
MAIN CYLINDER STROKE(mm)
MAIN CYLINDER BORE(mm)
MAIN CYLINDER ROD(mm)
MAIN CYLINDER APPRO. SPEED(mm/sec)
MAIN CYLINDER PRESSING SPEED(mm/sec)
MAIN CYLINDER RETURN SPEED(mm/sec)
EJECTOR CYLINDER
EJECTOR CYLINDER QUANTITY(No.)
EJECTOR CYLINDER PRESSURE HOLDING           YesNo
EJECTOR CYLINDER TONNAGE(ton)
EJECTOR CYLINDER STROKE(mm)
EJECTOR CYLINDER BORE(mm)
EJECTOR CYLINDER ROD(mm)
EJECTOR CYLINDER APPRO. SPEED(mm/sec)
EJECTOR CYLINDER PRESSING SPEED(mm/sec)
EJECTOR CYLINDER RETURN SPEED(mm/sec)
Brief Description : -

Enquiry

Please fill this form for enquiry