Compression molding is a method of molding in which the molding material, generally preheated, is first placed in an open, heated mold cavity. The mold is closed with a top force or plug member, pressure is applied to force the material into contact with all mold areas, while heat and pressure are maintained until the molding material has cured. The process employs thermosetting resins in a partially cured stage, either in the form of granules, putty-like masses, or preforms. Compression molding is a high-volume, high-pressure method suitable for molding complex, high-strength fiberglass reinforcements. Advanced composite thermoplastics can also be compression molded with unidirectional tapes, woven fabrics, randomly oriented fiber mat or chopped strand.
The advantage of compression molding is its ability to mold large, fairly intricate parts. Also, it is one of the lowest cost molding methods compared with other methods such as transfer molding and injection molding; moreover it wastes relatively little material, giving it an advantage when working with expensive compounds. Compression-molding is also suitable for ultra-large basic shape production in sizes beyond the capacity of extrusion techniques. Materials that are typically manufactured through compression molding include: Polyester fiberglass resin systems
(SMC/BMC), Torlon, Vespel, Poly(p-phenylene sulfide) (PPS), and many grades of PEEK.
Today, our company holds a respectable position in the field of Compression Moulding Press manufacturing industry. You can almost say that better engineering and our company has become synonymous Choice for our Customers to Purchase the Micro Compression Moulding Press, which operates at a high speed, but with precision of high degree. While using our product, the clients don’t need to worry about the safety because the products that we deliver to our customers are tried and tested for safe operation. We have designed the Compression Moulding Press in such a manner that it possesses the ability to perform under huge pressure.
The RAM speed that is there is variable and provides a constant force across a large space. We didn’t restrict the Compression Moulding Press into very few specifications only, instead the client can customize the product as per their requirements following the specifications that is made available by our company. The Compression Moulding Presses that we design can be found in
- H Frame Construction
- Tie Rod construction
In order to mate the latest demand of customers with various layout demand of customers with layout specifications,MICRO design team equipped with latest software SOLID WORKS through which any elastricity by strain-gauges ensuring that the critical points of the structure are stressed kept with in limit after adopting new technology MHPL team capable to design and produce presses which are extremely rigid in structure .The specific concept of open and compact makes MHPL presses highly flexible for inline use. The main slide is completely guided by prismatic jigs or by linear sliding block with adjustable backlash for high working precision 16sliding blocks incorporating adjustable backlash can also be incorporating for more precision in main bed.
Micro Team is having a vast exposure in designing of any kind of complicated circuit . MHPL team has the capability of designing the hydraulic circuits with various control valves and pumps such as proportional and servo valves . The manifolds are designed in latest software .
- Method is equally applicable for both thermosetting and thermoplastic polymer based composites.
- A very wide application spectrum ranging from kitchen goods to automobiles, toys, electrical items and aeroplane parts.
- Typical products include automobile panels, roof, life gates, battery trays, fenders, hoods, bumpers, spoilers, air deflectors
- furniture kitchen bowls and trays, dinnerware, buttons, large containers, recreational vehicle body panels, medical equipments.
The tonnage capacity is from a minimum of 50 tons to a maximum of 2000 tons. Some of the advanced features that are made available in the Compression Moulding Press are:
- Number of bumps adjustments
- Temperature and pressure
- Number of strokes
We are successfully designing the most effective Compression Moulding Press under the expertise of skilled professionals. In order to make the product come up with better performance, our team works endlessly day in and day out. Compact design is the key feature of our Compression Moulding Presses and that is what makes it different from other competitors in the market.
We know how the quality of the product is of utmost importance, therefore, we tend to follow stringent rules of quality inspection and we prefer to conduct the inspection before the assembling of the components takes place in the machine. This ensures that
we do not waste our time in fixing things later and get delayed in delivering the product. The boring of the structure plates is accomplished accurately in order to provide the precision to the Compression Moulding Press manufactured by our company. Before doing the hard chrome plating in the tie rods, we machine the tie rods first as it helps in the structuring well.
- Micro housing, Pr Gauge, manifold and tank made available
- Parker/ Hyloc fitting is present
- Elect Motor is from ABB/ Siemens
- Micro Panel box is available in the control panel
- Touch screen is from Siemens
- Scheider PVC Channel is present in the control panel
- Pheonolix wire resides in the control panel
- Hone Pipe of Marcegaglia (Italy)/ Stelmi (Italy) is made available in the cylinders
- Sealing system is available from the Parker/ Merkel brand
- Micro Glands and Cylinder Pistons are available in the cylinders