Overview

GENERAL OVERVIEW :-
Thanks  to  the  flexibility in  hydraulic systems through which  we  are  able  to  program strokes, forces ,  speeds  and  Pressure  to fit the   requirement  of  the  customers  with  specific application , This makes cold forging an Proactive solution.   These  presses  has  been  customized  designs  in Single and multi-station hydraulic presses  which  have an unlimited working capacity, offering advantages especially for long shaft-shaped parts.

Micro  cold  forging  presses  are successfully  installed in many automobile   industries  for  various  applications  .  These  presses  are designed  with  Special Prefill Valves   which  helps  in  increasing  the  Approach   and Return   Speeds  of  the Presses . The  pressure  Stroke  can also  be controlled . With the help  of  Special  Prefill Valves  maximum  pressure  can  be  generated  at the final  position  ,  which  helps  to  minimize  the press release  portion  of the  cycle .

In  Micro Cold  Extrusion Presses  also  comes  with  more then  one  cylinder  option where   we  can  control the Pump  oil  flow  in  all  the  cylinders  as  required  .   presses  with this  design  is  much  more  faster  then  the conventional  hydraulic press .  ,  which  helps  in reduction  in time particularly  for  cold  Extrusion Presses , where  the  different  force  is  required at  different  stages .  The  programmes  can  be  made  and  saved  in the  PLC  for  different  processes .  To  further  increase  the productivity  different    part  handling  and  die  handling  equipments  can  be  used .

Some  of  the Major  Advantages  of  the  Micro  Cold Forging press  are hereunder:-

  • Tight parts tolerances because of rigid press frame and design.
  • High-precision workpieces can  be made    because  of   precise  Slides  Used.
  • Increased  performance due to Special  Valves technology.
  • Component  Specific optimization of the press cycle by controlling  the  Force on Different  Cylinders.
  • Wear  and  Tear  of  Dies  will be less  because  of  Speed  Control  Feature.
  • Increased flexibility with  using  more then  one  station  stations.
  • Different  Programmes  for  Different  Cylinders

MECHANICAL CONSTRUCTION

In order to mate the latest demand of customers with various layout demand of customers with layout specifications, MHPL design team equipped with latest software         through which any elastricity by strain-gauges ensuring that the critical points of the structure are stressed kept with in limit after adopting new technology MHPL team capable to design and produce presses which are extremely rigid in structure .The specific concept of open and compact makes MHPL presses highly flexible for inline use. The main slide is completely guided by prismatic jibs or by linear sliding block with adjustable backlash for high working precision 16sliding blocks incorporating adjustable backlash can also be incorporating for more precision in main bed.

General overview

HYDRAULICS
Micro Team is having a  vast  exposure in designing of any kind of complicated circuit . MHPL team has  the capability  of  designing  the  hydraulic  circuits with various  control valves  and pumps such as proportional and servo valves . The manifolds are designed in latest software.

Applications

APPLICATION:

  • Forming car wheels, gears, bushings
  • Forming forged fittings like Elbow, Tee, Unions and other parts

applications

Salient Features

Features of Cold Forging Press
There are several standard features of the Cold Forging Press that is being manufactured by our company. Here some of the salient features are mentioned below –

  • Minimum deflection design
  • Oil cooler
  • The operator interface is digital in the PLC control
  • Safety measures of the industry are highly maintained
  • Overload protection
  • Safety factors taken into consideration for the industrial designs of heavy duty
  • Energy efficient and low noise
  • OSHA and ANSI compliant in the emergency and stop and return button
  • OSHA and ANSI compliant in the main power disconnect
  • NEMA enclosures and Magnetic Motor Starter is NFPA 79 compliant
Hydro-Guard Plus® Press Control System Control reliable electronic hydraulic valves that are OSHA and ANSI compliant
LCD Operator Interface Programmable features including diagnostic display to simplify troubleshooting
Stroke & Batch Counters Monitoring part run status
Removable Bottom Bolster Flexibility to mount multiple tools
Programmable Energy Saver Automatic shutdown after expired press idle time that helps in saving energy
INCH/OPERATE Selector Switch To enhance job setups as well as press/tool maintenance
2-Speed Advance Fast, controlled cycles
Hydraulic Decompression Control It helps in minimizing hydraulic shock as well as damage to critical components
NEMA Enclosures NFPA 79 compliant
TEFC Motor Low noise and energy efficient on Request
Magnetic Motor Starter NFPA 79 compliant
Emergency Return Button (INCH UP) OSHA and ANSI compliant
Emergency Stop Button OSHA and ANSI compliant
Guard Terminals Integrate OSHA and ANSI required press guarding
Additional E-Stop Terminal This helps in providing E-Stop from remote location
Water-to-Oil Heat Exchanger It protects critical hydraulic component
Technical Specifications

To view Technical Specifications Click Here

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